Burkert Type 8619 Manual de usuario

Operating InstructionsType 8619multiCELL Modular transmitter/controller

8General information4. GENERAL INFORMATION4.1. Manufacturer's address and international contactsTo contact the manufacturer of the device, use

98Adjustment and commissioning8.12.4. Monitoring the pH or redox valuesThis function is used to define the behaviour of the device if problems arise

99Adjustment and commissioningThis monitoring is done by the generation of a "warning" event if the impedance range defined in the "War

100Adjustment and commissioningSTATUS: Choose whether or not to activate monitoring of fluid conductivity.This monitoring is done by the generation of

101Adjustment and commissioning• The "warning" event may also be associated with one and/or other digital outputs. See chap. 8.10.22.• A c

102Adjustment and commissioning8.13.2. Simulating an input or a process variableThe icon T is displayed in place of the icon whenever the correct o

103Adjustment and commissioning8.14. Information menuRefer to chap. 8.9 to access the Information menu.1)Information ErrorMESSAGEMESSAGEWarningVersio

104Adjustment and commissioning8.15. Structure of the configuring menusRefer to chap. 8.9 to access Configuration level.SystemDisplayDateTimeCodePara

105Adjustment and commissioningDisplayParametersContrastxx%Brightnessxx%This iswhen thedevice is be-ing parame-tered... T

106Adjustment and commissioningPV filter: NoneFastSlowParametersThis iswhen thedevice is be-ing parame-tered... Functions

107Adjustment and commissioningParametersThis iswhen thedevice is be-ing parame-tered... Functions F1...F6:This iswhen th

9Description5. DESCRIPTION5.1. Area of applicationThe 8619 multiCELL is a multifunction device intended to display, transmit and regulate various ph

108Adjustment and commissioningParametersSample time:Channel 1/2ENTERINGParameters Functions F1...F6:PIDThis iswhen thedevice is be-ing parame-tered..

109Adjustment and commissioningParameters FunctionsF1...F6: Type:VOL. DOSINGName:Status:ENTERINGOFFONCMD Safe: Mode:Value:PV:Unit:This iswhen thedevic

110Adjustment and commissioning1) This iswhen thedevice is be-ing parame-tered... This iswhen thedevice is be-ing parame-

111Adjustment and commissioningThis iswhen thedevice is be-ing parame-tered... ParametersThis iswhen thedevice is be-ing

112Adjustment and commissioningThis iswhen thedevice is be-ing parame-tered... This iswhen thedevice is be-ing parame-ter

113Adjustment and commissioningThis iswhen thedevice is be-ing parame-tered... Parametersif "Temp. calib" = &qu

114Adjustment and commissioningThis iswhen thedevice is be-ing parame-tered... This iswhen thedevice is be-ing parame-ter

115Adjustment and commissioning1) CalibrationM0:Outputs AO1/AO24mA20mAENTERINGENTERINGMx:OutputsDI1:/DI2:Totalizer Reset totalizer AM0:InputsReset tot

116Adjustment and commissioning1) DI1/2:TotalizerMx:InputsDI1/2:Flowsee "Calibration -> M0:Inputs"Current calibr.Factory calibr.AI1/AI2PV

117Adjustment and commissioningDiagnostics SystemCode 0*** Confirm code 0***Glass electrodeMx:pH/ORPImpedanceStatus: On/offREADINGWarning high: ENTERI

10DescriptionFGHJF: display with backlight.G: navigation button (4 directions).H: 4 dynamic keys (function keys with dynamic changing assignment).J: 2

118Adjustment and commissioningDiagnosticsMx:ConductivityTemperatureTemperature:State ON / OFFREADINGWarn hi: ENTERINGWarn lo: ENTERINGErr hi: ENTERIN

119Adjustment and commissioning8.16. Process inputs or values8.16.1. On the M0:MAIN boardDI1NoneDI1: QvDI2AO1AO2DI2: QvDO1DO2SysSwitchFx:M0:MAINAvai

120Adjustment and commissioning"DIx" = digital input"DIx Qv" = flow rate on digital input DIx"DIx TotA" = totalizer A on

121Adjustment and commissioning8.16.5. On the additional outputs moduleAO1AO2DO1DO2 Mx:Outputs"AOx" = analogue output"DOx" = di

122Maintenance and troubleshooting9. MAINTENANCE AND TROUBLESHOOTING9.1. Safety instructionsDANGERRisk of injury due to electrical discharge.• Shut

123Maintenance and troubleshootingMessage dis-played in the "Information" menuMeaning Recommended action"Mx:E:AIx high"The value o

124Maintenance and troubleshootingMessage dis-played in the "Information" menuMeaning Recommended action"Mx:E:RTD open"The tempera

125Maintenance and troubleshootingMessage dis-played in the "Information" menuMeaning Recommended action"Mx:E:Memory CR"The calibr

126Maintenance and troubleshootingMessage displayed in the "Information" menuMeaning Recommended action"Mx:W:Glass imped."The impe

127Maintenance and troubleshooting"M0:W:Pulse x 1:1"In "Pulse" mode, the volume entered for a pulse is incorrect (see page 78). →

11DescriptionFunction Availability Formula Example for usageTime dosingOptional (see chap. 8.10.4)In a cooling tower, for example; used to dose 2 prod

128Maintenance and troubleshootingMessage displayedMeaning Recommended action"Memory card read"The file with the saved data is corrupted. →

129Spare parts and accessories10. SPARE PARTS AND ACCESSORIESCAUTIONRisk of injury and/or material damage caused by the use of unsuitable parts.Incor

130Spare parts and accessories13. DISPOSAL OF THE DEVICE → Dispose of the device and its packaging in an environmentally-friendly way.CAUTION Damage

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12Description5.5. Description of the device name plate8619 multiCELLSupply: 12-36VDCTemp: -10...+60 °CIP65 PANEL (FRONT) IP20 (REAR)S-N:111000560204

13Technical data6. TECHNICAL DATA6.1. Conditions of useAmbient temperature -10 to +70 °C (operating, without memory card), restricted to 0 ... +70°C

14Technical dataSiliconePCPCPPOSiliconeStainless steel 304Stainless steel 316 (A4)PBT, contacts in gold-plated copper alloyFigure 3 : Materials used

15Technical dataMax. power consumption (without additional module, outputs not connected)1.5VAPower distribution ("PWR OUT") 12-36 V DC, 1.8

16Technical dataAnalogue inputs ("AI") • Any connection mode, in sink or source mode• Galvanically insulated• Accuracy: ±0,25%• Current

17Technical data6.3.6. Specifications of the "pH/redox" modulepH measurement• pH measurement range• Resolution of pH measurement• Accura

We reserve the right to make technical changes without notice.Technische Änderungen vorbehalten.Sous réserve de modifications techniques.© 2010-2013 B

18Technical dataConductivity measurement (with connected conductivity sensor)• Measurement range• Measurement resolution• Measurement error • 0.00

19Installation and wiring7. INSTALLATION AND WIRING7.1. Safety instructionsDANGERRisk of injury due to electrical discharge.• Shut down and isolate

20Installation and wiringBodyScrewx4Stage 2:Prepare the 4 locking systems: → Insert a screw into each device. → Tighten the screw until the end of the

21Installation and wiringStage 6: → Fully tighten the screws using an appropriate screwdriver. → Repeat stages 4 to 6 to fit the other 3 locking

22Installation and wiring12-36 VDC+-+-+-V+SUPPLY PWR OUT DI1 FEDI2 DO2DO1AO1 AO2 FE FEV-FE+-FED+D-D+D-FEI+I-I+I-FET+T-T+T-FE0 VDC+-12-36 VDC+-0 VDC12-

23Installation and wiring12-36 VDC+-V+SUPPLY PWR OUT DI1 FEDI2 DO2DO1AO1 AO2 FE FEV-FE+-FED+D-D+D-FEI+I-I+I-FET+T-T+T-FEV+0VPNP123NPN123V+0VPower supp

24Installation and wiring7.3.3. Wiring the input module "INPUT"The "INPUT" inputs module has:• Two analogue inputs;• Two digita

25Installation and wiring+-1A+A-A+A-FED+D-D+D-0 VDC+-12-36 VDC+-0 VDC12-36 VDC12-36 VDC2 3 4 5 6 7 8 9I12-36 VDC0 VDC+-I0 VDC(AI1) (AI2) (DI1) (DI2)2n

26Installation and wiring7.3.4. Wiring the output module "OUT" The "OUT" outputs module has:• Two 4-20 mA analogue outputs;• Tw

27Installation and wiringMEREREGDCGFESETSTS1 2 3 4 5 6 7 8 9pH measurement electrodeReference electrodeEquipotential electrodeTemperature sensorblack

1 Contents1. ABOUT THIS MANUAL ...

28Installation and wiringWire colour signalMEREREGDCGFESETSTS1 2 3 4 5 6 7 8 9translucidwhitegreengreygreen/yellowblueredstrap (not delivered)black (c

29Installation and wiring7.3.6. Wiring the "COND" conductivity moduleConductivity sensorC+P+P-C-GDFESETSTS1 2 3 4 5 6 7 8 9Temperature sens

30Installation and wiringwire colour signalC+P+P-C-GDFESETSTS1 2 3 4 5 6 7 8 9Temperature sensorwhitegreengreyyellowbluebrownpinkFE = functional earth

31Adjustment and commissioning8. ADJUSTMENT AND COMMISSIONING8.1. Safety instructionsWARNINGRisk of injury due to non-conforming adjustment.Non conf

32Adjustment and commissioning8.3. Using the navigation button and the dynamic keysMENU ABORT SAVE OKThe navigation button is used to move in 4 direc

33Adjustment and commissioningYou want to... Press...browse in Process level next view previous view next level previous level...browse in the Co

34Adjustment and commissioning__a b c d e f g 7 8 9h i j k l m n 4 5 6o p q r s t u 1 2 3v w x y z + - . 0' ? ! : ; % * / <

35Adjustment and commissioningCalibrationCond manual calibMx:Conductivity24.294 S/cm25.01 °C0.000µS/cmCond. calib.Move the decimal point by pressing

36Adjustment and commissioning8.6. Description of the icons13:40 M0:MAINXMENUmA AO16.00020.00OFFDO2mA AO2OFFDO1OFFDI2OFFDI12010/06/29Figure 27 : Pos

37Adjustment and commissioning8.7. Operating levelsThe device has 2 operating levels:Process levelSee chap. 8.8 for the description of Process level.

2 7. INSTALLATION AND WIRING ...

38Adjustment and commissioning8.8. Process level13:40 M2:Conductivity2525.2mS/cm°C13:40 39.20M1:pH6.5325.2pHmV°C13:40 M0:MAIN:L/s DI21.00033.0030.00L

39Adjustment and commissioning8.9. Configuration level accessOKOKSystemParametersThis iswhen thedevice is be-ing parame-tered...

40Adjustment and commissioning → See chap. 8.15 for details of the functions per menu8.10. Parameters menu8.10.1. Setting the multiCELL date and tim

41Adjustment and commissioningSystemParameters Software options Available optionsAdd new optionThis iswhen thedevice is be-ing parame-tered...

42Adjustment and commissioningIf an error message is displayed, refer to chap. 9.3.7.8.10.7. Restoring the default parameters of the Process level an

43Adjustment and commissioningTITLE: Entering the name displayed in the corresponding "Ux" view. See chap. 8.4.113:40 3017 pH1 S/cm205 l/min

44Adjustment and commissioningLINE: Set the parameters for the graph displayed in a customised "Ux" view: - PERIOD: Enter the graph refresh

45Adjustment and commissioningCONTRAST: Choose the display contrast level (as a %).BRIGHTNESS: Choose the light intensity of the display (as a %).8.10

46Adjustment and commissioningNAME: Rename the function chosen. See chap. 8.4. This name appears in the view associated with this function in Process

47Adjustment and commissioningThis iswhen thedevice is be-ing parame-tered... This iswhen thedevice is be-ing parame-tere

3 8.10.13. Configuring an "ONOFF" control function ...508.1

48Adjustment and commissioning0%100%Lim+Lim-Scale- Scale+PVFx: CMD1Figure 36 : Using the "LIM-" and "LIM+" parameters on a "

49Adjustment and commissioningThis iswhen thedevice is be-ing parame-tered... 0% 100%12%113:400F1:PROPPVCMD1250.2µS/cm13.

50Adjustment and commissioning8.10.13. Configuring an "ONOFF" control functionThis function is used to set the on/off control.A conductivity

51Adjustment and commissioningRefer to chap. 8.9 to access Parameters menu.Parameters Functions F1...F6:Type:ONOFFName:Status:ENTERINGONOFFPV:1) M1:M0

52Adjustment and commissioning0%100%Fx: CMD1PV parameterSetpointnon-inverted modehysteresis0%100%Fx: CMD1PV parameterSetpointinverted modehysteresisFi

53Adjustment and commissioningCMD SAFE: Confirm (choose "Mode: ON") or do not confirm (choose "Mode:OFF") the use of a fallback po

54Adjustment and commissioningParameters Functions F1...F6: PIDName:Type: PIDStatus:ENTERINGONOFFThis iswhen thedevice is be-ing parame-tered...

55Adjustment and commissioningI. CONFIGURING THE PID FUNCTIONRefer to chap. 8.9 to access Parameters menu. Parameters Functions F1...F6:PIDSetupPV:SP

56Adjustment and commissioningpress this dynamic key to enter the setpoint value.013:40000F4:PID64.91L/minPV0.166L/minSP0.00%CMD16.48%CMD2MANUMENUSETP

57Adjustment and commissioningPV: Choose the process input from the list displayed by the device. This value may be a measurement input or the result

4 8.15. Structure of the configuring menus ...

58Adjustment and commissioning. . .Parameters Functions F1...F6:PIDSetupThis iswhen thedevice is be-ing parame-tered... T

59Adjustment and commissioningINVERSION: Used to invert (choose "ON") or not (choose "OFF") the operating direction of the output

60Adjustment and commissioningIf the system becomes unstable, the "TV" value set is too high: reduce it as quickly as possible.X0: Enter the

61Adjustment and commissioningfallback position 1fallback position 2channel 1channel 2Process input (PV)real time clocksystem switchresult (Fx: CMD1)r

62Adjustment and commissioning013:40000F5:TDOS10/01/02 09:000.00%CMD1100.0%CMD2MANUMENUThis iswhen thedevice is be-ing parame-tered...

63Adjustment and commissioningRefer to chap. 8.9 to access Parameters menu.Parameters Functions F1...F6:Type:TIME DOSINGName:Status:ENTERINGOFFONCMD S

64Adjustment and commissioningCHANNEL 1 / CHANNEL 2: Set the parameters for channel 1 and, if "CHANNEL" = "DUAL", channel 2. - MOD

65Adjustment and commissioningON/OFF FX: Combine the TIME DOSING function with an ON/OFF function (see chap. 8.10.13) for a conduc-tivity measurement

66Adjustment and commissioning013:4000F6:VDOS400.0LSP0.00%CMD1MANUMENUThis iswhen thedevice is be-ing parame-tered... 0%

67Adjustment and commissioningRefer to chap. 8.9 to access Parameters menu.Parameters FunctionsF1...F6: Type:VOL. DOSINGName:Status:ENTERINGOFFONCMD S

5About this manual1. ABOUT THIS MANUALThis manual describes the entire life cycle of the device. Please keep this manual in a safe place, accessible

68Adjustment and commissioning8.10.17. Configuring the "System switch" eventThe "System switch" event is used to force the result

69Adjustment and commissioningConfiguring in "Hysteresis" operatingThe output status changes when a threshold is reached:• by increasing pr

70Adjustment and commissioning8.10.18. Datalogging (datalogger)This function is available as an option. See chap. 8.10.4This function is used to log t

71Adjustment and commissioning8.10.19. Choosing the units for the totalizersThe function is available if the software option "FLOW" is activ

72Adjustment and commissioning0V: Enter the value of the previously selected process variable, which is associated to a 0 V input voltage. Instead of

73Adjustment and commissioningP1 and P2 are the values associated with a current of 4 mA or 20 mA respectively.If P1 is higher than P2, the signal is

74Adjustment and commissioning8.10.22. Setting the parameters of the digital outputsRefer to chap. 8.9 to access Parameters menu.This iswhen thedevice

75Adjustment and commissioningThis iswhen thedevice is be-ing parame-tered... This iswhen thedevice is be-ing parame-tere

76Adjustment and commissioningHIGH: Choose the value of the high switching threshold of the output.INVERT: Invert the output or not.DELAY: Choose the

77Adjustment and commissioningConfiguring in "PWM" operatingThis mode is used to control an "on/off" actuator.T1T1T1 T1T2 T2 T2 tn

6Intended use2. INTENDED USEUse of this device that does not comply with the instructions could present risks to people, nearby installations and the

78Adjustment and commissioningINVERT: Invert the output or not.MAX. FREQ.: Choose the maximum value of the pulse frequency (1/T2) (180 pulses per minu

79Adjustment and commissioning8.10.23. Setting the parameters of a pH/redox moduleRefer to chap. 8.9 to access Parameters menu.if "Temp. calib&qu

80Adjustment and commissioningCALIBRATION LIMITS: Enter the ranges outside of which a warning or error message is generated during calibration:• PH Z

81Adjustment and commissioning8.10.24. Setting the parameters of a conductivity moduleRefer to chap. 8.9 to access Parameters menu.This iswhen thedevi

82Adjustment and commissioningTEMP. ADJUST: The temperature measured can be corrected by an offset value. Enter the offset value in °C.TEMP.COMP.: Cho

83Adjustment and commissioningGraph zoneDescription Name displayed in the user defined "Ux" view (see chap. 8.10.8)Associated code in the da

84Adjustment and commissioningTo deactivate the HOLD mode: → access the "HOLD" function → choose "Disable" → confirm by "OK&q

85Adjustment and commissioning8.11.4. Calibrating the analogue inputsThis calibration does not replace the calibration of the measuring sensor.Refer

86Adjustment and commissioningThe multiCELL associates the two calibrated values to the range of the selected analogue input signal (slope and offset)

87Adjustment and commissioningConnect the analogue input AI1 or AI2 to the current or voltage analogue output of an external instrument (for instance,

7Basic safety information3. BASIC SAFETY INFORMATIONThis safety information does not take into account:• any contingencies or occurrences that may a

88Adjustment and commissioning8.11.5. Restore the factory calibration of the analogue inputsRefer to chap. 8.9 to access Calibration menu.Mx:InputsAI

89Adjustment and commissioning• VOLUME TEACH: Determine the K factor unique to your installation using a teach-in procedure by volume. Follow the pro

90Adjustment and commissioningDetailed procedure for teach-in by flow rate → Choose the flow rate unit in which teach-in is run:Mx:InputsCalibrationDI

91Adjustment and commissioning8.11.8. Calibrating a pH or redox sensorRefer to chap. 8.9 to access Calibration menu.CalibrationpH auto calib.Calib. l

92Adjustment and commissioningCALIB. LOG: Read the latest valid calibration values.Manually calibrating the pH or redox sensor• The pH sensor can be

93Adjustment and commissioningThe multiCELL displays the calibration result. 1)Rinse7.001 pH-59.6 mV25.00 °C → Immerse the clean probe in the first bu

94Adjustment and commissioningDetailed procedure for the calibration of the oxidation reduction potential sensor (1-point only)The 1-point calibration

95Adjustment and commissioning• MANUAL CALIBRATION: Calibrate the conductivity sensor by determining its specific C constant. See details of the proc

96Adjustment and commissioning → Immerse the cleancell in the reference solution: the multiCELL displays the measured conductivity value of the soluti

97Adjustment and commissioningDiagnosticsAI1/AI2Mx:Inputs Thresholds: NoneLowWarn low: ENTERINGWarn high: ENTERINGErr low: ENTERINGErr. high: ENTERING